Jeff Matthews wrote:
My big concern, though, is whether the handles interfere with maintenance at that back bulkhead.
Can the BAS handles be mounted with structural machine screws and nuts rather than rivets, against the possibility that I'll have to do something serious someday?
If I ever get into a hangar of my own, I'll probably install the handles, but until that happy day, I may defer them if they impede access.
JM
Jeff, in answer to your question regarding installation of the BAS handles with machine screws, the answer is yes.
Step 7 of the BAS installation instructions, dated March 20, 1987 (revision A dated December 7, 1991), instructs the installer to "fasten [the pull-handle] permanently using either AN470 AD4 rivets or using #6-32 x 3/8" stainless machine screws and AN365 -632 nuts."
My 337 shows I installed BAS handles in my '48 model 170 in 1995. This was immediately following a repair to the rear-most bulkhead in the area of the elevator push tube bracket. Even though I, like you, was concerned about access to the bulkhead for future maintenance, I elected to rivet the handles in place. I agreed with my mechanic that installation with aluminum is preferable from a "like-materials"/corrosion stand point, that the rivet heads are easily touched up with paint to match the fuselage, that rivets provide a more professional appearing installation, and, importantly, that they are easily drilled out when access becomes an issue.
So, Jeff, you can have your cake and eat it too.
I'll add my voice to the chorus of others who have said that the tail-pull handles are one of the best and most useful modifications they have done to their birds. If you think you might spend money on the modification sometime in the future, why not do it now? You and your plane can begin to enjoy the ease and safety that the handles provide.
Every time I have to struggle to move my plane over soft ground, in snow, up an incline, or in a tight hanger I congratulate myself on having installed the handles. Just as importantly, when another person is available to assist with the maneuvering, it is very satisfying to be able to pull out a handle and tell them to grab it. Not having to lecture other pilots (many with more experience than I) about where I want my plane pulled or pushed on is, by itself, worth the price of admission.
Additionally, the discount for Association members, which was available when I purchased my handles, may still be available.
Gordon Sandy
N4002V