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Re: Sudden roughness during cruise

Posted: Sat Dec 09, 2017 5:03 am
by canav8
Check your induction clamps

Re: Sudden roughness during cruise

Posted: Mon Dec 11, 2017 1:48 am
by hilltop170
Compressions are good indicating valves are not stuck, fuel is flowing (although an internal carb failure could have happened and should be checked out), carb heat flapper/air box should be checked, but the statement that the engine lost 100rpm and ran rough all at once, sounds like ignition to me.

Induction leaks typically cause roughness at idle/low rpm and goes away at cruise rpm.

Re: Sudden roughness during cruise

Posted: Mon Dec 11, 2017 1:53 am
by GAHorn
Just to add complication to the puzzle.....A broken or weak valve spring will cause sudden onset of roughness but may still demonstrate good compression-checks on the ground.

Re: Sudden roughness during cruise

Posted: Mon Dec 11, 2017 4:10 am
by hilltop170
gahorn wrote:Just to add complication to the puzzle.....A broken or weak valve spring will cause sudden onset of roughness but may still demonstrate good compression-checks on the ground.

Good point. Broken springs are easy to visually check by removing the valve covers. I don’t think a weak valve spring would produce an immediate rpm drop and roughness as described in the original post, but a broken spring might.

Re: Sudden roughness during cruise

Posted: Mon Dec 11, 2017 2:19 pm
by edbooth
hilltop170 wrote:Compressions are good indicating valves are not stuck, fuel is flowing (although an internal carb failure could have happened and should be checked out), carb heat flapper/air box should be checked, but the statement that the engine lost 100rpm and ran rough all at once, sounds like ignition to me.

Induction leaks typically cause roughness at idle/low rpm and goes away at cruise rpm.
Sometimes valves do not remain stuck, I have had them both ways.

Re: Sudden roughness during cruise

Posted: Tue Dec 12, 2017 9:51 pm
by brianm
And the winner is... George and Richard, sort of. The #4 exhaust valve guide is wrecked. Apparently the valve was still seating well enough to show good compression and a warm cylinder during earlier tests. Today it ran way worse and the cold cylinder was obvious. The cylinder is off to the engine shop.

Re: Sudden roughness during cruise

Posted: Tue Dec 12, 2017 10:02 pm
by GAHorn
brianm wrote:And the winner is... George and Richard, sort of. The #4 exhaust valve guide is wrecked. Apparently the valve was still seating well enough to show good compression and a warm cylinder during earlier tests. Today it ran way worse and the cold cylinder was obvious. The cylinder is off to the engine shop.
Exactly the same as occurred to me with my C-206....a cracked valve guide. It allowed the valve to seat MOST of the time... but every once in a while for several minutes the engine was rough. It was difficult to duplicate on the ground so it went on for several flights.
I discovered the problem during a valve-cover-gasket replacement when the exhaust-valve- tip could be "wiggled/wobbled" when in an open condition. The reason I even attempted to wiggle it was because I thought a hairline crack was visible near the top/exposed end of the valve guide. A boroscope peek and pulling the cylinder confirmed it. Part of the guide was missing and presumeably exited the exhaust at some point several operating hours earlier.

Re: Sudden roughness during cruise

Posted: Wed Dec 13, 2017 1:48 am
by johneeb
Brian,
Is your airplane at Schaumberg? Had lunch there yesterday and there was a 170 in the shop hangar.
Johneb

Re: Sudden roughness during cruise

Posted: Wed Dec 13, 2017 3:26 am
by brianm
johneeb wrote:Brian,
Is your airplane at Schaumberg? Had lunch there yesterday and there was a 170 in the shop hangar.
Johneb
That's me. Based out of Waukegan, ended up landing at 06C on my way to Clow last weekend.

Re: Sudden roughness during cruise

Posted: Sat Dec 23, 2017 1:38 am
by johneeb
Brian,
Have you been able to repair and replace you lame cylinder?

Re: Sudden roughness during cruise

Posted: Sat Dec 23, 2017 3:19 am
by brianm
Unfortunately not. The cylinder that came off the plane couldn't be repaired. My normal mechanic had a good condition slightly used Millennium cylinder that I dropped off at Poplar Grove this week. Crossing my fingers that I'll be up and flying for New Years.

Re: Sudden roughness during cruise

Posted: Sat Dec 23, 2017 5:59 am
by GAHorn
brianm wrote:Unfortunately not. The cylinder that came off the plane couldn't be repaired. My normal mechanic had a good condition slightly used Millennium cylinder that I dropped off at Poplar Grove this week. Crossing my fingers that I'll be up and flying for New Years.
I can't recall ever meeting a "normal" aircraft mechanic. :twisted:

Re: Sudden roughness during cruise

Posted: Sun Dec 24, 2017 1:12 am
by johneeb
brianm wrote:Unfortunately not. The cylinder that came off the plane couldn't be repaired. My normal mechanic had a good condition slightly used Millennium cylinder that I dropped off at Poplar Grove this week. Crossing my fingers that I'll be up and flying for New Years.
Brian, tell me if you need a airplane ride out to Poplar Grove to pick up your cylinder I will take you out there, that should help speed up the process of getting back in the air.

Re: Sudden roughness during cruise

Posted: Sun Dec 24, 2017 5:03 pm
by edbooth
gahorn wrote:
brianm wrote:Unfortunately not. The cylinder that came off the plane couldn't be repaired. My normal mechanic had a good condition slightly used Millennium cylinder that I dropped off at Poplar Grove this week. Crossing my fingers that I'll be up and flying for New Years.
I can't recall ever meeting a "normal" aircraft mechanic. :twisted:
I represent that remark ! :lol: